All the most used raw ingredients – 26 dry ingredients and and 6 fluids – were included in the automatic dosing system.
Small ingredient automatically from Powdermatic™
Wheat flour, that is used on the pizza baking line, is dosed from a new 60m3 powder silo. The small ingredients (20 pc) are dosed precisely weighed from the Powdermatic™ unit that is placed in the storage room.
Minor ingredients from big bag stations
Minor ingredients, like sugar, corn starch and potato flour is dosed from big bag unit to an intermediate scale at the same time as the Powdermatic™ unit is dosing the small components. The minor ingredients are then conveyed to the flour scales.
Pneumatic conveying of dry ingredients to production lines
Precisely weighed powders are run from the silo and Powdermatic with pneumatic conveyors to the flour scales , from which they are dosed into the dough hopper in a controlled, dust-free manner
Automatic fluid dosing
The automatic dosing of fluids is performed by the Watermatic™ and Fluidmatic™ dosing units, which are connected to the raw ingredient system. The Watermatic is a compact dosing unit for the dosing of water. The water being dosed is run from the Watermatic directly into the dough hopper to an accuracy of 1 decilitre and at the desired temperature.
Oil,syrup and other fluids are dosed by weighing with the Fluidmatic™ fluid dosing unit. Placed in the raw ingredient storage room, the dosing unit is comprised of two fluid containers set on scale sensors and an integrated dosing pump, which pumps the precisely weighed fluid into the dough hopper.
Recipe-controlled dosing of the ingredients
In accordance with the product recipes, the recipe dosing system doses up to 16 300-litre raw ingredient batches an hour. The active dosing accuracy maintenance automation monitors dosing accuracies and raw ingredient stock levels. Dosing actions and raw ingredient consumption reports for a desired time period are saved in the system and can be used for a variety of purposes.
Pioneer in gluten-free products
Moilanen's gluten-free bakery is the second largest in Europe and one of the world's most modern gluten-free bakeries. Strong expertise and experience has been accumulated for over twenty years.
Moilanen's gluten-free bakery is one of Europe's most advanced in baking technologies. The products are cooled and frozen food from the oven. They retain their freshness and taste until enjoyed. Freezing also ensures that no need to add preservatives products.
The variety and significance of gluten-free products have increased year by year. Today, the range includes a wide range of plain bread, rolls, pizzas, savory snacks and sweet pastries. We also produce a variety of seasonal products and catering products. Moilas gluten-free sets are continuously being developed, new items and alternatives for gluten-free diets will be like all the time.
Innovative player in its field Moilas got the first one to introduce a Europe-wide license for gluten-free products (Pan-European Cross Grain license), which packs a sign Moilas gluten-free products is describing the gluten grain on the cob symbol. Labelling of products with the symbol easily recognizable, and clearly indicates that the product is suitable for gluten-free diets.